A&J Mugs presents:

HIGH VOLUME GLASS - PINTS, PILSNERS, ROCKS, BOOT MUGS, SPORTS MUGS, & MORE!! View Product...

HIGH VOLUME GLASS

Decal Process

The following is a brief description of our production process.  Keep in mind that each individual step contains many steps itself.  Making a high quality ceramic decal is a lot of work!

Every subsequent step has to be done each time our supply of decals for a piece of art runs out.

  1. Mix ink (matching color by eye) for each color in the artwork.
  2. Use films to create a screen for each color in the artwork.
  3. Print the colors one at a time, ensuring that every subsequent color matches the registration of the first color.
  4. “Clear-coat” the decals.  This allows the decal to be transferred from the decal paper to the ceramic ware.
  5. Type lettering(names), create a screen for the lettering, and print lettering.
  6. Clear coat lettering.
  7. Soak the decals and lettering in water, slide them onto the ceramic ware, and squeegee in place.
  8. Fire the ceramic ware at approximately 1500° F overnight.

Pack and ship once cooled.

Decal Process Videos

Products

Decal Process- Watch the creation of a 4 color decal!Watch the Video!

Products

Step By Step - Click the video to see how A&J Mugs uses their hands on technique to create a product that will last a lifetime!Watch the Video!